Posts Tagged ‘commercial sprinkler systems’

Pump Curves

Tuesday, November 24th, 2009

A pump curve is a simple graph which shows the performance characteristics of a particular pump. Pump curves are created by the pump manufacturer based on test results of the various pump models the manufacturer produces. The pump manufacturer should be able to provide you with performance curves for the pumps you are considering. Remember, there is always an inverse relationship between pressure and flow. Higher pressures mean lower flows. Lower pressures result in higher flows. Here’s a sample pump curve for study:

 

Pump Curve is for a Centrifugal Type Pump

OK, that was a big help, right? No? OK, so how in the world do you use the thing? Glad you asked! Here’s a step by step guide to the pump curve above. The pump curve above is for a centrifugal type pump as these are the primary type used for irrigation.

Each pump curve typically reflects a single model of pump made by the manufacturer. At the top right of the chart you will notice it gives the pump speed, in the chart above this is 3500 RPM. It is said that higher speed pumps wear out faster, but to be honest, I have never noticed a difference. I pretty much ignore the speed and try to select the pump with the best performance for my needs.

For each model there are two variables which effect the pump performance. The first is the horsepower of the motor attached to the pump. Remember, what we commonly refer to as a pump is actually a pump and motor. The pump is the part that moves the water, the motor is the part that moves the pump! Most pumps can be attached to several different sizes of motor. Bigger motors mean more volume and pressure.

The second variable is the size of the impeller. As you remember the impeller spins inside the case and this is what moves the water. Larger impellers fit tighter in the case leaving less room for slippage. This results in higher pressures. But you don’t always want higher pressures, as pressures higher than what you need just waste energy!

Look at the left side of the curve and you will see a label HEAD – FT and numbers starting with 0 and increasing as you move up the chart. This is the pressure that the pump is capable of producing, measured in feet of head (not PSI!). The bottom of the curve is labeled US GPM. This is the flow that the pump produces.

Finding the proper pump is just a matter of selecting a model and size that will produce both the head and GPM that you need. To do this you select the horsepower and impeller size that will give you the desired performance.

Using the Curves

Notice the red color curved lines (the top one in the pump curve above is labeled “6.00 IN. DIA.”). These represent the various impeller sizes. Now notice the green color straight lines which intersect the impeller curves (the top one in the pump curve above is labeled 5 HP). These lines represent the motor horsepower ratings available for this pump. Together the impeller curves and horsepower lines represent the best performance the pump is capable of if that horsepower or impeller size is selected. Some pump curves do not have horsepower lines, and some pump curves combine the horsepower and impeller lines into one single line. This is usually because the pump only is available with one motor, so you don’t get to select the horsepower. The pump may also only come with one size of impeller, so you will only see a single line on the entire pump curve!

To use the curves you select the pressure you want on the left and then move horizontally across the chart to the vertical line that corresponds with the flow (GPM) that you want. You then select an impeller size curve and horsepower line that are above this point to determine the impeller size and horsepower you will need for your pump.

The following examples are based on the pump curve above.

Example #1: You want a pump that produces 125 feet of head while pumping 100 GPM. Start at 125 ft. hd. on the left of the pump curve. Now move straight across the curve to the right until you reach the line that goes down to 100 GPM on the bottom of the curve. From the point where the two lines intersect move up the chart to see what horsepower pump will be needed. In this case a 5 HP will be needed as the next horsepower line above our intersection point is the 5 HP line. Likewise, the impeller curve must also be higher in the chart than our line intersection, so a 6.00 IN. DIA. impeller will work.

Example #2: For 70 ft. hd. and 80 GPM. Make a mark at the point where the horizontal 70 ft. hd. line intersects the vertical 80 GPM line. This point is just above the 2 HP line, so a 2 HP pump will NOT work. We will need to use a 3 HP motor. The next higher impeller size is 5.00 IN. DIA. so we could use that impeller (but we might not, see “custom impellers “below).

Custom impellers

If you order it, they will build it! Pumps can be ordered with custom impeller sizes. In fact, this is the most common way pumps are sold. This often does not cost much more than a “off the rack “pump, but it does take a little longer to get the pump since they need to custom build it! Almost all of the pumps I use have custom impeller sizes. To determine the custom impeller size you simply draw a new impeller curve through your ft. hd./GPM intersection point so that the curve is parallel to the other impeller curves. Then you determine the impeller size by comparing your new curve with the other impeller curves. For example, if your new curve is midway between the 5.00 inch curve and the 6.00 inch curve then you would need a 5.50 inch impeller! The good news is that you don’t really need to do this, when you order the pump the manufacturer will ask you what your feet head and GPM requirements are and they will calculate the best impeller size for you! Then they will grind one down to the correct size for you. Now that has to make you feel pretty important. Plus, you get bragging rights; “I had this pump custom built for my yard, it’s one of a kind!”

Pump Efficiency

On many pump curves you will see an additional set of ellipses labeled “efficiency “or simply with percentages labeled on them. For clarity I left these off of the example pump curve. These ellipses indicate the efficiency of the pump. To use them you simply look for the smallest ellipse that your line intersection point is inside. This is the efficiency at which the pump will operate. The higher the efficiency the better! A high efficiency pump uses less energy ($$$) to operate than a low efficiency pump. If possible, it is best to avoid any pump that has an efficiency of 55% or less. 55% efficiency is the industry standard used to estimate the performance of a pump when the actual efficiency is unknown.

Source: http://www.irrigationtutorials.com

http://www.lawntechlandscaping.com

A Brief(?) Lesson in Hydraulics

Monday, November 9th, 2009

I’ll be brutally honest with you here. This is going to be incredibly boring, but necessary if you want to really understand pumps, so hang in there!

In the USA the pressure output of pumps is measured as “feet of head”, which is normally shortened down to the term “feet head” and abbreviated as ft.hd.. If you need metric measurements you’ll want to make reference to the Conversion Formulas where you’ll find the necessary information for converting to your favorite measurement system!

Feet of head is really pretty easy, it is simply height of elevation. As everyone knows, water is pretty heavy. (Try carrying a 5 gallon jug of water up a flight or two of stairs!) That weight of the water is what creates water pressure! Think of a tall column of water. The”water pressure” at the bottom of that column is simply the total weight of all the water in the column above the point where you are measuring it. In fact, at any point in the column the water pressure is equal to the weight of the water above that point. So as you move up toward the top of the column the water pressure decreases. Inversely, just like in the ocean or a swimming pool, the deeper you go, the greater the water pressure! That greater pressure is what makes your ears hurt if you dive down to the bottom of a deep swimming pool!

In the USA pressure is normally expressed as “pounds per square inch” (PSI). Notice the weight connection?

It’s pounds per square inch, the weight of the water! Well, for pumps we simplify that even more by measuring the pressure (or weight) as feet of water depth! Now that’s really simple! The water pressure in feet head is just the depth of the water in feet above the point at which the pressure is measured.

Example: Let’s say you have a swimming pool that is 8 feet deep. At the very bottom of the pool the water pressure will be equal to 8 feet of head. Pretty simple! If you want to know the pressure in PSI you can convert it by multiplying feet head times 0.433. So the pressure in PSI would be 8 ft. hd. x 0.433 = 3.46 PSI. If you swam under water at a depth of 5 feet below the surface then the water pressure on your body would be 5 feet head or 2.17 PSI. The Titanic rests on the sea floor at a depth of 12,600 feet below the surface. Therefore the pressure on the hull of the Titanic is 12,600 feet of head or a bone crushing 5,456 PSI! Consider that the plastic pipe in your sprinkler system will burst at somewhere around 300 PSI of pressure!

Ok, now the difficult part. Since water is essentially a non-compressible liquid it exhibits the unique trait of transferring pressure horizontally when in a confined space. What this means is that water in a pipe exhibits the same pressure as it would if the pipe were perfectly vertical, even if the pipe isn’t. The best way to demonstrate this is with a picture.

Tower of (Water) Power

In the picture above the water pressure in the water tank at the top of the water level is 0 feet, or 0 PSI. This is because there is no water above it to create pressure. (Yes, I know there would be a small amount of water pressure due to the air pressure above the water, but let’s try not to confuse things. This is hard enough to understand! So we’re going to say that the water pressure at the water surface in the tank is 0 feet head. Ok?)

The ground level is 40 feet below the water level in the tank. Therefore the water pressure at ground level is 40 feet of head, or about 17 PSI. So far, pretty straight forward.

Now the hard to understand part. The water enters the house at a level 100 feet below the water level in the tank. So the static water pressure at the house is 100 feet of head, or about 43.3 PSI. Note that I said “static”pressure. So now you’re likely wondering how this could be? The water level is not just 100 feet above the house there is also easily 180 feet of pipe between the tank and the house! The answer is that distance does not matter when the water is static (not moving) in the pipes. Because the water is a non-compressible liquid it transfers the pressure horizontally along the pipe route for pretty much any distance without any lose of pressure! If we measured the pressure with the water flowing the pressure would be termed “dynamic pressure”. With the water in a dynamic state (flowing in the pipe) the water would loose pressure due to friction on the sides of the pipe and we would get a lower pressure reading at the house. But static pressure means no flow, no friction, and no pressure loss! Read that last sentence again! Think about it for a second, go back look at the picture again if you need to. It makes sense if you think about it. My professor in college spent a week drilling this concept into us and a lot of people in the class never did understand it! So if you still don’t “get it” don’t feel bad and don’t get discouraged! Just continue on with the next paragraph.

In most cases we measure water pressure in the static state when designing irrigation systems (or any other water piping system for that matter). Then we use calculations to figure out the friction loss that will occur in the pipes and subtract it from the static pressure to arrive at the dynamic pressure. Why not just turn the water on and measure the dynamic pressure with the water flowing? It would seem that then we would not have to prepare a separate calculation for friction loss, right? Well, that is correct, however dynamic pressure is very difficult to measure. You have to get the flow just right and then hold the flow at that level for a minute or two while the pressure stabilizes. This is a real pain in the rear to do and not nearly as easy as it sounds! Plus, what if the pipe isn’t installed yet? Then you can’t measure the dynamic pressure at all. So, the result is that we almost always will work with static pressures. It’s just easier, and who wants to do it the hard way?

Now go back and look at that picture above again. As the water flows to the house the water level in the tank will go down. So the elevation of the top of the water in the tank will not be as high above the house. When the tank is almost empty the difference might be only 95 feet. So the water pressure would also be lower. This happens all the time and is normal! If the elevation varies, then so will the water pressure. I know I keep saying the same things over and over in different ways, but I’m trying to drive home some important but hard to understand principles! My apologies if you got it the first time through and are getting bored!

Still confused? Don’t worry about it, just follow through the procedures that follow and you’ll be alright even if you don’t fully understand why you’re doing some of these things! Just remember that when I use the term”feet head” I’m talking about water pressure and whenever you measure water pressure with a gauge you need to turn off the water.

Source: http://www.irrigationtutorials.com

http://www.lawntechlandscaping.com

Selecting a Pump For a New Irrigation System:

Monday, November 9th, 2009

Here’s the basic procedure to follow if you’re selecting a pump for a new irrigation system.

1.         Decide on the type of pump that best fits your needs, end-suction centrifugal, submersible, turbine, jet pump, etc. Go back to the first page if you don’t have a clue what I’m talking about.

2.         Estimate your flow (GPM) and pressure (feet of head) requirements. The remainder of this page will explain and demonstrate how to do this.

3.         Research the available pump models and select a preliminary pump model that meets the requirements you established above.

4.         Create a first draft irrigation design. The irrigation should be designed for the flow and pressure the pump will produce.

5.         Once you have a first draft of your irrigation you may be able to fine tune your pump selection based on that design. Would a different pump lower your irrigation costs or better fit your irrigation system design? Return to the pump selection process and re-evaluate your pump selection. Make your final pump selection.

6.         Return once again to your irrigation design. Can it be fine tuned to better match your final pump selection? Make any necessary adjustments.

Although this method requires considerable effort it will give you an excellent balance between pump and irrigation system, leaving you with a very efficient irrigation system! You’re going to save you money for years to come.

For a Existing Irrigation System:

If you just want to increase the water pressure in an existing system that uses a municipal water supply, go down to the next section on booster pumps.

If the irrigation system currently has a pump on it, you just use a new replacement pump rated for the same flow and pressure as the previous one. Warnings:

•           Do not select a replacement pump based on horsepower alone. Two pumps can have the same exact horsepower and produce radically different flows and pressures. See Pressure vs. Flow on the first page of this tutorial.

•           Keep in mind that if your old pump is over 5 years old it is likely worn, and as pumps begin to wear out their performance decreases. So while you may be thinking you need a bigger pump because the irrigation isn’t working as good as it should, this may not be true. When you install a new pump you may find it performs much better than the old worn out one did, even though they are both exactly identical. Many people buy a bigger pump when they really don’t need one. You may want to discuss this issue with your pump sales consultant.

Here’s the basic procedure to follow if you’re selecting a pump for an existing irrigation system that did not previously use a pump. I’m assuming you are switching the water supply for the irrigation from a municipal water system to another source such as a canal, pond, or creek.

1.         Decide on the type of pump that best fits your needs, end-suction centrifugal, submersible, turbine, jet pump, etc. Go back to the first page if you don’t have a clue what I’m talking about.

2.         Estimate your flow (GPM) and pressure (feet of head) requirements. If you have the original irrigation design the plans should tell you this information. If not, you will need to figure out the irrigation system demand. Calculating the flow demand is pretty easy, you just look to see which nozzles are installed in the sprinklers, look up the flow requirement for that sprinkler and nozzle (use the sprinkler manufacturer’s website), then add up the flow requirements of all the sprinklers that operate at the same time. Determining the pressure requirements is often much more difficult. If the irrigation system is operational install a pressure gauge on the pipe as close as possible to where the pump is going to be installed and measure the pressure with the system turned on. You may need to tap into the pipe to install the pressure gauge. If what I just said doesn’t make sense, or you can’t take a pressure reading on the existing system, the best suggestion I can give for this is to read through the Sprinkler System Design Tutorial to learn how pressure requirements for a sprinkler system are calculated. You should be able to then reverse engineer your existing sprinkler system to figure out the GPM and PSI it requires to operate. You may have to dig up some pipes in places to determine what size they are. Be warned that reverse engineering is not going to be easy to do and will take some time.

3.         You will need to add some new pipe and other equipment to the existing irrigation system to accommodate the new pump. This includes the pump intake pipe or manifold, any screens and filters, pump control valves if used (ie; anti-cycle valves,) and a new mainline pipe from the pump to the point you tie it into the old irrigation system. Each one of these new items causes some water pressure loss, so you need to add pressure to the pump pressure requirement for each of them. For valves and filters the manufacturer’s can tell you how much water pressure loss they cause. For the pipes the pressure loss can be calculated using the pressure loss calculators on the Landscape Irrigation Formulas page of this website.

4.         Research the available pump models and select a pump model that meets the minimum pressure and flow requirements of your irrigation system.

Booster Pumps

As you remember from the first of this tutorial (back when you were still awake), booster pumps are used to increase the water pressure. Therefore the required booster pump pressure is simply the desired pressure minus the existing pressure. Just remember that for most pump brands the pressure must be expressed in feet of head, not PSI!

PSI x 2.31 = feet head

Feet head x 0.433 = PSI

Example: The existing pressure in the water company mainline you will use to supply water for your sprinkler system is 35 PSI static. Static pressure means the water pressure when measured with all water flows shut off; no faucets running, ice maker is off, no sprinklers on, nobody taking a shower (don’t turn off the water if someone is in the shower!!!), etc. To measure static water pressure just get a pressure gauge at the hardware store and attach it to a water outlet someplace reasonably close to the irrigation system. Make sure all other water outlets are turned off, then turn on the water to the gauge only. The gauge will show the static water pressure.

Where was I? Oh yeah, you have 35 PSI existing pressure. But let’s say your irrigation system needs 50 PSI to operate correctly. So you decide to add a booster pump to create more pressure. The pressure increase needed is 50 – 35 = 15 PSI. So you need a booster pump that produces 15 PSI of pressure at whatever flow rate the irrigation system requires. But wait, for most pumps the pressure needs to be expressed in feet head, not PSI! So convert PSI to feet head. 15 PSI * 2.31 = 35 feet head (round the result up to the next whole number.) That wasn’t difficult at all!

There are many companies that build and sell pre-packaged booster pump systems. These pump packages come with everything you need pre-assembled and ready to go. Typical assemblies include the pump, electrical controls, any needed control valves, a frame to hold everything and an enclosure to protect it. All you do is install it on a concrete pad, connect the pipes, and connect it to the power source. For most people this is the best way to buy a booster pump.

Source: http://www.irrigationtutorials.com

http://www.lawntechlandscaping.com